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Common Radiator Failures

 The following 16 common radiator problems should help you understand the different types of radiator failures, and what caused them: 

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Tube-to-Header Leaks - Failure of the radiator solder joint on this radiator's header and tubes, results in coolant loss.

Steam Erosion - Steam can break down the plastic tank which will produce thinning and ultimately holes in the plastic tank. Frequently, white deposits

Soldier Bloom - Solder corrosion caused by degradation of rust and leak inhibitors in antifreeze. Tube-to-header joints are weakened, and corrosion can restrict coolant flow.

Over Pressurization - Excessive pressure in the radiator caused by defective pressure cap or engine-exhaust leak can destroy the radiator.

Loose Side Piece - Can lead to flexing of the core and radiator-tube failure.

Leaky Tank-to-Header Seam - Failure of the solder joint results in coolant loss.

Leaky Oil Cooler - Coolant shows traces of oil. Transmission or engine damage can result from the mixing of coolant with transmission fluid or engine

Internal Deposits - Rust and leak inhibitors can form solids that collect in the radiator cooling system and restrict flow.

Fin Deterioration - A chemical deterioration of the radiator fins most often caused by road salt or sea water.

Fin Bond Failure - A loss of solder bond between fins and tubes. Fins are loose in core causing loss of heat transfer and reducing radiator strength.

Fan Damage - A minor collision or a failed water pump can result in radiator damage.

Electrolysis - (External) Stray electrical current can cause an electrochemical reaction that will produce voids in radiator tubes.

Electrolysis - (Internal) Stray electrical current can cause excessive corrosion of metal components.

Cracked Plastic Tanks - High stress in the radiator can cause premature plastic-tank failure.

Blown Tank-to-Header Seam - An indication that the radiator has been subjected to extreme pressures resulting from exhaust leaking into the cooling system.

Leaky Inlet/Outlet Fitting - Leaks in the radiator inlet/outlet area can be caused by fatigue or solder-joint corrosion.

 

This radiator failure chart will help you determine the type of radiator failure you are experiencing. Please contact Arrowhead Radiator Service if you have any questions regarding these radiator failure pictures.

This common radiator failure chart is courtesy of Modine Radiator, and Radiator Info.

 

Other Cooling System Articles:
Radiator Diagnosis, Repair and Replacement Tips
Cavitation, SCA's, and the Proper Maintenance of Diesel Engine Cooling Systems
Common Radiator Failures
Coolant and Radiator Service 
Cooling the Big Rigs 
Coping with Summer Heat-Cooling System Checks
Does Your Radiator Pass Inspection
Flushing Your Radiator And Cooling System
Head Gasket or Combustion Leak Test Procedure (Gasoline Engines Only)
Heavy-Duty Workhorses, Cooling the HD Heatwave
Overheating Causes and Cures 
Preventative Cooling System Maintenance Program
Preventing Cylinder Head Gasket, and Cooling System Failures
Preventing Overheating
Why is my Car Overheating

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